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- Texas DOT has built several projects using asphalt
binders that meet the Superpave binder specification. Darren Hazlett of
Texas DOT says, "Using the conservative assumptions that 25 percent
of the asphalt Texas now uses doesn't meet the specification and that pavement
life will gain about 2 years where we use binders that meet the Superpave
specifications, I came up with an extremely rough estimate of $2.2 billion
in savings over 30 years."
TTI's analysis included consideration of the following
factors:
- Highway agencies in the United States spend $10
billion on hot-mix asphalt annually.
- Traffic loads and volumes are expected to increase
by 2.1 percent annually.
- Studies by Texas DOT found that one-fourth of its
overlay projects do not use the right grade of binder for the conditions
at the project site. By converting to the Superpave binder specification,
the DOT expects those overlays to last 50 percent longer. In its analysis,
TTI used a more conservative estimate of a 25 percent increase in pavement
life.
- Based on early projects, Superpave binders are,
on average, more expensive than other grades of binders, increasing the
cost of overlays by about 7 percent.
- As States implement the Superpave system, they will
have higher upfront costs for purchasing and maintaining equipment and
for employee training. These costs were subtracted from the projected benefits.
- The cost savings to motorists are based on reductions
in delays and in vehicle operating costs, which result from improved pavement
condition.
- The cost savings to highway agencies are based on
longer pavement life, which reduces the frequency of overlays. For example,
over a 40-year period, a roadway would require four overlays built with
a Superpave-graded binder, as opposed to five overlays built with a conventional
binder.

By producing longer-lasting pavements, the Superpave
system can stretch highway dollars and save motorists time and money.
What Makes the Superpave Binder Better than Conventional
Grading Systems?
Traditionally, engineers have tested binders for
characteristics such as viscosity or penetration. These tests do not measure
a binder's low-temperature properties. As a result, highway agencies do
not always choose the best binder for a job. The Superpave binder specification,
in contrast, classifies binders according to the pavement temperatures
under which they will serve.
The Superpave binder specification sets forth the
physical properties that all binders must have; what varies, however, is
the temperature at which those properties are reached. The properties indicate
a binder's ability to resist rutting and low-temperature cracking.
Pavement designers determine the pavement temperatures
expected at the project site and then select the appropriate Superpave
binder grade. For example, a Superpave binder classified PG58-22 will meet
the required physical properties at pavement temperatures ranging as low
as -28 ºC (-18 ºF) and as high as 58 ºC (136 ºF).
More detailed information on the benefits-versus-costs
analysis of the SHRP products, as well as more than 100 case studies
of how highway agencies are using those products, are available at the
RoadSavers home page.
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